EDUCATION - IRON AND STEEL PROCESSING
   
 
Processed HMS StockpileShredded Stockpile

Markets exist worldwide for all kinds of ferrous scrap, but in order to be recycled for new uses, scrap iron and steel must be specifically prepared by a scrap processor who operates from a plant, preparing the scrap into grades to meet the rigid specifications required by the steel industry to make new steel. Scrap processing and recycling is an expensive and complex business requiring a major investment in heavy equipment, buildings and land, plus strong management skills and a thorough knowledge of metals. Processors buy the scrap from a variety of sources including industrial plants, government facilities, farms, auto dismantlers, shipyards, demolition contractors and local councils. The processor utilises a variety of techniques to prepare the scrap for recycling such as oxy-cutting, shearing, baling and shredding. The processed scrap is then sold both locally and overseas to steel mills and foundries that remelt it and manufacture a new steel product from it.

Ferrous scrap generated in Australia is estimated to exceed 2 million tonnes per annum. Iron and steel recycling offers great economic and environmental benefits. Steel made from scrap is chemically and metallurgically equivalent to steel manufactured by iron ore. Everyone benefits from the reuse of iron and steel.

International statistics indicate the benefits of using iron and steel scrap to make new steel instead of mining iron ore:

· 74% savings in energy
· 90% savings in virgin material classified as iron and coal
· 86% reduction in air pollution
· 40% reduction in water use
· 76% reduction in water pollution
· 97% reduction in mining wastes

Recycled steel energy savings along have an enormous positive impact on the environment. The energy it takes to make steel from scrap is four times less than steel made from iron ore. Recycled steel also helps control the volume of our waste stream. For example, steel and aluminium cans can be recycled via the kerbside collection program set up through your local council. Furthermore, metal recycling dramatically extends the useful life of landfills throughout the country.